Product Description
Cashew Color Sorter
Product Features of Cashew Color Sorter
Mark Color Sorter is designed to provide a superior performance and reliability, allowing you to avoid annoying maintenance which would effect your production. Mark Color sorter is a complete system that incorporates advanced engineering concepts.
Tri Chromatic Camera Scanner
High Speed data acquisition and digital image
Processing Technology Using FPGA
Resolution - 5400 X 3 pixels with RGB Trichromatic Camera Technology
Highly Specialized lens for sorting purpose
Front and back evenly aligned cameras with digital alignment technology
10 Inch Color HMI
Low Energy consumption led lighting
Improves fine RGB Illumination in background
Enhancing defects recognition systems by varying different backgrounds for different types of grains
Specifications of Cashew Color Sorter:-
| Chute Option Available | 12 Chute | 10 Chute | 8 Chute | 7 Chute | 6 Chute | 5 Chute | 4 Chute | 3 Chute | 2 Chute | 1 Chute |
| Chute Distribution (P+S+F) | 7+3+2 or 7+2+2+1 | 6+2+2 or 6+2+1+1 | 5+2+1 or 4+2+1+1) | 4+2+1 or 4+2+(40+21) | 4+1+1 or 4+2+(40+21) | 3+1+1 or 3+1+(40+21) | 2+1+1 or 2+1+(40+21) | 2+1 or 2+(40+21) | 1+1 or 1+(40+21) | - |
| Output (TPH) for Rice/Dal | 7 to 9 | 6 to 8 | 5 to 7 | 4 to 6 | 3.5 to 4.5 | 3 to 5 | 2 to 4 | 1.5 to 2.5 | 1 to 2 | 0.75 to 1.5 |
| No.of.camera (F&R) | 12+12 | 10+10 | 8+8 | 7+7 | 6+6 | 5+5 | 4+4 | 3+3 | 2+2 | 1+1 |
| Air@7.5kg/Cm2 | 230 CFM | 180 CFM | 160 CFM | 140 CFM | 115 CFM | 96 CFM | 72 CFM | 54 CFM | 44 CFM | 28 CFM |
| Compressor Requirement | 50 HP Screw | 40 HP Screw | 35 HP Screw | 35 HP Screw | 30 HP Screw | 25 HP Screw | 20 HP Screw | 15 HP Screw | 10 HP Screw | 10 HP Screw |
| Dimension (LXWXH) feet | 16x4.88x5.97 | 13.83x4.88x5.97 | 10.87x4.88x5.97 | 9.73x4.88x5.97 | 8.59x4.88x5.97 | 7.46x4.88x5.97 | 6.33x4.88x5.97 | 5.19x4.88x5.97 | 4.1x4.88x5.97 | 2.92x4.88x5.97 |
| Cabin Dimension Feet (LXWXH) | 20x10x8 | 18x10x8 | 16x10x8 | 14x10x8 | 13x10x8 | 12x10x8 | 10x10x8 | 9x10x8 | 8x10x8 | 7x10x8 |
Highly Accurate Sorting TechnologyBy employing full-color CCD cameras with 5400px resolution and high-speed ejectors, this cashew color sorter delivers an impressive accuracy rate exceeding 99.9%. The advanced image processing system reliably detects and separates even subtle imperfections, ensuring premium output every cycle.
Efficient, User-Friendly OperationThe machine features a 10-inch intuitive touchscreen for straightforward controls. Its automatic operation and selectable graded output streamline sorting processes for commercial users, further enhanced by a durable build and minimal maintenance requirements. Its compact design and lightweight frame facilitate installation and mobility within industrial environments.
FAQ's of Cashew Color Sorter:
Q: How does the Cashew Color Sorter operate and what is required for setup?
A: The sorter operates automatically using full-color CCD cameras to analyze and sort cashew nuts with precision. It requires a power supply of 220V/50Hz and an external air compressor with 0.6-0.8 MPa pressure, which is not included with the machine. The intuitive 10-inch touchscreen interface provides easy operation and setup.
Q: What are the benefits of using this color sorter for commercial cashew processing?
A: The color sorter enhances productivity by delivering over 99.9% sorting accuracy, ensuring uniformly graded output. With a capacity of 500 kg/hr and a high reject ratio (>10:1), it significantly reduces manual labor, improves output quality, and helps meet commercial supply standards efficiently.
Q: When should the Cashew Color Sorter be used in the production process?
A: The color sorter is best utilized after the cashews are shelled and peeled, but before final packaging. This ensures that only the best quality nuts are selected, while rejects and imperfect pieces are efficiently separated for further processing or disposal.
Q: Where is this Cashew Color Sorter commonly used?
A: This machine is designed for commercial applications and is widely used by exporters, manufacturers, and suppliers across India. Its robust design and reliable performance make it suitable for both small and large-scale cashew processing facilities.
Q: What types of defects or impurities can the sorter detect and remove?
A: Leveraging high-resolution cameras, the sorter can spot and eliminate nuts with color defects, foreign materials, or contamination, as well as reject broken or imperfect kernels. Its advanced detection ensures only premium cashews pass through to the graded output.
Q: How does the machine address noise and workplace comfort during operation?
A: Operating at under 75dB, the color sorter ensures minimal noise, making it suitable for extended use in commercial processing floors without significantly disturbing the workforce.
Q: What is the maintenance process for the Cashew Color Sorter?
A: Routine maintenance includes cleaning the camera lenses, checking the air pressure settings, and ensuring ejectors remain unobstructed. Regular inspection of components will help maintain optimal sorting accuracy and extend the machine's operational life.
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