Product Description
Product Features
Mark Color Sorter is designed to provide a superior performance and reliability, allowing you to avoid annoying maintenance which would effect your production. Mark Color sorter is a complete system that incorporates advanced engineering concepts.
Specification
| Frequency | 50 Hz |
| Power Source | Electric |
| Brand | Mark |
| Voltage | 230 V |
| Automation Grade | Automatic |
| Model Name/Number | T20 Series |
Tri Chromatic Camera Scanner
- High Speed data acquisition and digital imag
- Processing Technology Using FPG
- Resolution - 5400 X 3 pixels with RGB Trichromatic Camera Technol
- Highly Specialized lens for sorting purpose
- Front and back evenly aligned cameras with digital alignment technology
10 Inch Color HMI
- Low Energy consumption led lighting
- Improves fine RGB Illumination in background
- Enhancing defects recognition systems by varying different backgrounds for different types of grains
Specifications:-
| Chute Option Available | 12 Chute | 10 Chute | 8 Chute | 7 Chute | 6 Chute | 5 Chute | 4 Chute | 3 Chute | 2 Chute | 1 Chute |
| Chute Distribution (P+S+F) | 7+3+2 or 7+2+2+1 | 6+2+2 or 6+2+1+1 | 5+2+1 or 4+2+1+1) | 4+2+1 or 4+2+(40+21) | 4+1+1 or 4+2+(40+21) | 3+1+1 or 3+1+(40+21) | 2+1+1 or 2+1+(40+21) | 2+1 or 2+(40+21) | 1+1 or 1+(40+21) | - |
| Output (TPH) for Rice/Dal | 7 to 9 | 6 to 8 | 5 to 7 | 4 to 6 | 3.5 to 4.5 | 3 to 5 | 2 to 4 | 1.5 to 2.5 | 1 to 2 | 0.75 to 1.5 |
| No.of.camera (F&R) | 12+12 | 10+10 | 8+8 | 7+7 | 6+6 | 5+5 | 4+4 | 3+3 | 2+2 | 1+1 |
| Air@7.5kg/Cm2 | 230 CFM | 180 CFM | 160 CFM | 140 CFM | 115 CFM | 96 CFM | 72 CFM | 54 CFM | 44 CFM | 28 CFM |
| Compressor Requirement | 50 HP Screw | 40 HP Screw | 35 HP Screw | 35 HP Screw | 30 HP Screw | 25 HP Screw | 20 HP Screw | 15 HP Screw | 10 HP Screw | 10 HP Screw |
| Dimension (LXWXH) feet | 16x4.88x5.97 | 13.83x4.88x5.97 | 10.87x4.88x5.97 | 9.73x4.88x5.97 | 8.59x4.88x5.97 | 7.46x4.88x5.97 | 6.33x4.88x5.97 | 5.19x4.88x5.97 | 4.1x4.88x5.97 | 2.92x4.88x5.97 |
| Cabin Dimension Feet (LXWXH) | 20x10x8 | 18x10x8 | 16x10x8 | 14x10x8 | 13x10x8 | 12x10x8 | 10x10x8 | 9x10x8 | 8x10x8 | 7x10x8 |
Advanced CCD Camera-Based SortingEquipped with state-of-the-art CCD cameras, this rice colour sorter ensures precise detection and accurate separation of discoloured grains or impurities. The advanced imaging, combined with 64 to 320 channels and LED-based illumination, guarantees consistent and reliable results for all types of double boiled and steamed rice.
User-Friendly and Robust DesignThe sorter features a 10-inch color touch screen for straightforward operation and monitoring. Its stainless steel frame ensures longevity, while the low-noise design keeps the working environment pleasant. The machine also employs a vibratory feeding system for smooth and even material distribution during sorting.
Industrial Efficiency and SafetyWith a sorting capacity of 2-5 tons per hour and compatibility with commercial air compressors (7.5 HP or above), this machine is ideal for exporters, suppliers, and manufacturers in the rice and grain industry. Low power consumption (3-6 kW) and precise control mechanisms make it both efficient and reliable.
FAQ's of Double Boiled Rice Colour Sorting Machine:
Q: How does the Double Boiled Rice Colour Sorting Machine achieve such high sorting accuracy?
A: The machine utilizes advanced CCD camera technology and a multi-channel sorting system (64-320 channels) to accurately detect defects and colour variations in rice grains, resulting in a sorting accuracy greater than 99% with a reject rate below 0.5%.
Q: What types of rice and grains are suitable for processing with this machine?
A: This machine is optimized for double boiled rice, steam rice, and boiled rice. It can also effectively sort similar grains used in the grain industry, making it versatile for various commercial applications.
Q: When should an air compressor be used with this sorting machine?
A: An air compressor with at least 7.5 HP and operating pressure of 0.6-0.8 MPa is required during machine operation, as it powers the ejectors that remove defective grains from the sorting channels.
Q: Where can this colour sorter be installed and used?
A: The machine is designed for commercial-scale use in rice mills, grain processing plants, and export facilities. Its robust construction allows installation in industries across India and other regions requiring strict sorting standards.
Q: What is the process involved in sorting rice with this machine?
A: Rice is fed into the machine via a vibratory feeding system, illuminated by LED lights, and scanned by CCD cameras. The system automatically sorts and separates grains based on pre-set colour parameters, ensuring only the best quality output.
Q: How does the touch screen interface benefit operators during daily use?
A: The 10-inch color touch screen enables operators to easily set parameters, monitor machine performance, and execute automatic control functions, streamlining the sorting process and reducing manual intervention.
Q: What are the main advantages of using this rice colour sorter in a commercial setting?
A: Key benefits include exceptional sorting accuracy, low reject rates, high output (2-5 tons/hour), low operational noise, energy-efficient lighting, and durable stainless steel construction, all of which contribute to enhanced productivity and consistent product quality.
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