Product Description
The Millet color sorter is based on differences in the optical properties of millet. It uses photoelectric technology to scan the particles of the millet and sort it automatically, so as to improve its quality and remove any defect or contamination. The machine is according to the color differences of granular materials, using high-resolution CCD optical sensor to drive solenoid valve to sorting different granular materials. The offered machine is very efficient and made for easy installation and use in the various industries. The Millet color sorter is very easy to use and is very accurate.
Product Features of Millet Color Sorter
Mark Color Sorter is designed to provide a superior performance and reliability, allowing you to avoid annoying maintenance which would effect your production. Mark Color sorter is a complete system that incorporates advanced engineering concepts.
Specification
|
Country of Origin
|
Made in India
|
|
Camera
|
Tri-chromatic
|
|
Power Consumption
|
3.5 Kw
|
|
Brand
|
Mark
|
|
Accuracy
|
99%
|
|
Voltage
|
220 V
|
|
Electricity Supply
|
Single Phase
|
|
Automation Grade
|
Automatic
|
Tri Chromatic Camera Scanner
- High Speed data acquisition and digital image
- Processing Technology Using FPGA
- Resolution - 5400 X 3 pixels with RGB Trichromatic Camera Technology
- Highly Specialized lens for sorting purpose
- Front and back evenly aligned cameras with digital alignment technology
10'' Inch Color HMI
- Low Energy consumption led lighting
- Improves fine RGB Illumination in background
- Enhancing defects recognition systems by varying different backgrounds for different types of grains
Specifications of Millet Color Sorter:-
| Chute Option Available |
12 Chute |
10 Chute |
8 Chute |
7 Chute |
6 Chute |
5 Chute |
4 Chute |
3 Chute |
2 Chute |
1 Chute |
| Chute Distribution (P+S+F) |
7+3+2
or
7+2+2+1
|
6+2+2
or
6+2+1+1
|
5+2+1
or
4+2+1+1)
|
4+2+1
or
4+2+(40+21)
|
4+1+1
or
4+2+(40+21)
|
3+1+1
or
3+1+(40+21)
|
2+1+1
or
2+1+(40+21)
|
2+1
or
2+(40+21)
|
1+1
or
1+(40+21)
|
- |
| Output (TPH) for Rice/Dal |
7 to 9 |
6 to 8 |
5 to 7 |
4 to 6 |
3.5 to 4.5 |
3 to 5 |
2 to 4 |
1.5 to 2.5 |
1 to 2 |
0.75 to 1.5 |
| No.of.camera (F&R) |
12+12 |
10+10 |
8+8 |
7+7 |
6+6 |
5+5 |
4+4 |
3+3 |
2+2 |
1+1 |
| Air@7.5kg/Cm2 |
230 CFM |
180 CFM |
160 CFM |
140 CFM |
115 CFM |
96 CFM |
72 CFM |
54 CFM |
44 CFM |
28 CFM |
| Compressor Requirement |
50 HP Screw |
40 HP Screw |
35 HP Screw |
35 HP Screw |
30 HP Screw |
25 HP Screw |
20 HP Screw |
15 HP Screw |
10 HP Screw |
10 HP Screw |
| Dimension (LXWXH) feet |
16x4.88x5.97 |
13.83x4.88x5.97 |
10.87x4.88x5.97 |
9.73x4.88x5.97 |
8.59x4.88x5.97 |
7.46x4.88x5.97 |
6.33x4.88x5.97 |
5.19x4.88x5.97 |
4.1x4.88x5.97 |
2.92x4.88x5.97 |
| Cabin Dimension Feet (LXWXH) |
20x10x8 |
18x10x8 |
16x10x8 |
14x10x8 |
13x10x8 |
12x10x8 |
10x10x8 |
9x10x8 |
8x10x8 |
7x10x8 |
Advanced Millet Sorting TechnologyEquipped with an HD CCD sensor and sophisticated belt-type color sorting, the Millet Color Sorter guarantees precise separation of impurities from millet grains. The intuitive touch screen interface allows operators to easily adjust sorting parameters, while the six-channel system delivers high output and efficiency, even in demanding environments.
Reliable Performance & DurabilityBuilt with a corrosion-resistant stainless steel body, this machine ensures long-term durability and hygiene. Operating smoothly at 220V/50Hz and powered by a 7.5 HP air compressor, the sorter maintains peak performance with minimal noise, even at a throughput of 500 kg/hour.
Ease of Operation and MaintenanceThe color sorter features a self-cleaning system that reduces downtime and maintenance efforts. Its user-friendly display and integrated LED lighting enhance visibility and accuracy, while the noise level stays below 65 dB, ensuring a comfortable working environment for operators.
FAQ's of Millet Color Sorter:
Q: How does the Millet Color Sorter achieve such high sorting accuracy?
A: The Millet Color Sorter uses a high-definition CCD sensor combined with advanced belt-type color sorting technology. This enables the machine to detect and separate grains with up to 99% accuracy, ensuring only pure millet passes through while minimizing the reject ratio to 2%.
Q: What is the process for operating this millet color sorter?
A: Operators load the millet onto the feed system and control the settings through the touch screen interface. The grains pass under LED illumination and HD CCD cameras, which detect color differences and activate precise ejection mechanisms to remove impurities. Routine maintenance is minimal thanks to the self-cleaning mechanism.
Q: When is this machine suitable for use in commercial millet processing?
A: This color sorter is ideal for use during the grading and sorting phase in commercial processing plants, especially for exporters, manufacturers, and large-scale suppliers who require consistent, high-quality millet output with minimal impurities.
Q: Where can the Millet Color Sorter be installed?
A: The machine can be installed in any industrial grain processing facility, given its robust construction and moderate dimensions (1950mm x 1600mm x 2000mm). It operates efficiently at temperatures between 0C and 40C, making it suitable for varied geographic locations in India and abroad.
Q: What are the benefits of using this color sorter in millet processing?
A: Key benefits include a low reject ratio, high throughput (500 kg/hour), reduced need for manual sorting, improved product quality, and operational efficiency. Its stainless steel body ensures hygiene, while the low noise and self-cleaning system contribute to lower maintenance requirements.
Q: How much power and air pressure does the machine require for optimal performance?
A: The Millet Color Sorter operates at 2.3 KW of power and requires a 7.5 HP air compressor to maintain an air pressure of 0.6 - 0.8 MPa. These specifications help achieve optimal sorting speed and accuracy while keeping energy consumption manageable.
Q: What materials and grains can be sorted with this machine aside from millet?
A: While this specific model is designed primarily for millet grading and sorting, similar machines with HD CCD sensors and advanced sorting technology can be adapted for other grains and seeds, depending on manufacturer guidelines and system calibration.