Product Description
We are counted among the top organizations, engaged in manufacturing, supplying and exporting top class Magaj Sorter Machine. Our vendors provide us with high quality materials and components which are used to manufacture these machines. These machines are manufactured by our team of highly trained professionals by making use of advanced tools and machines. Keeping in mind the various needs of our customers, we offer the Magaj Sorter Machine in many specifications.
Product Features of Magaj Sorter Machine
Mark Color Sorter is designed to provide a superior performance and reliability, allowing you to avoid annoying maintenance which would effect your production. Mark Color sorter is a complete system that incorporates advanced engineering concepts.
Tri Chromatic Camera Scanner
- High Speed data acquisition and digital image
- Processing Technology Using FPGA
- Resolution - 5400 X 3 pixels with RGB Trichromatic Camera Technology
- Highly Specialized lens for sorting purpose
- Front and back evenly aligned cameras with digital alignment technology
10'' Inch Color HMI
- Low Energy consumption led lighting
- Improves fine RGB Illumination in background
- Enhancing defects recognition systems by varying different backgrounds for different types of grains
Specifications of Magaj Sorter Machine :-
| Chute Option Available | 12 Chute | 10 Chute | 8 Chute | 7 Chute | 6 Chute | 5 Chute | 4 Chute | 3 Chute | 2 Chute | 1 Chute |
| Chute Distribution (P+S+F) | 7+3+2 or 7+2+2+1 | 6+2+2 or 6+2+1+1 | 5+2+1 or 4+2+1+1) | 4+2+1 or 4+2+(40+21) | 4+1+1 or 4+2+(40+21) | 3+1+1 or 3+1+(40+21) | 2+1+1 or 2+1+(40+21) | 2+1 or 2+(40+21) | 1+1 or 1+(40+21) | - |
| Output (TPH) for Rice/Dal | 7 to 9 | 6 to 8 | 5 to 7 | 4 to 6 | 3.5 to 4.5 | 3 to 5 | 2 to 4 | 1.5 to 2.5 | 1 to 2 | 0.75 to 1.5 |
| No.of.camera (F&R) | 12+12 | 10+10 | 8+8 | 7+7 | 6+6 | 5+5 | 4+4 | 3+3 | 2+2 | 1+1 |
| Air@7.5kg/Cm2 | 230 CFM | 180 CFM | 160 CFM | 140 CFM | 115 CFM | 96 CFM | 72 CFM | 54 CFM | 44 CFM | 28 CFM |
| Compressor Requirement | 50 HP Screw | 40 HP Screw | 35 HP Screw | 35 HP Screw | 30 HP Screw | 25 HP Screw | 20 HP Screw | 15 HP Screw | 10 HP Screw | 10 HP Screw |
| Dimension (LXWXH) feet | 16x4.88x5.97 | 13.83x4.88x5.97 | 10.87x4.88x5.97 | 9.73x4.88x5.97 | 8.59x4.88x5.97 | 7.46x4.88x5.97 | 6.33x4.88x5.97 | 5.19x4.88x5.97 | 4.1x4.88x5.97 | 2.92x4.88x5.97 |
| Cabin Dimension Feet (LXWXH) | 20x10x8 | 18x10x8 | 16x10x8 | 14x10x8 | 13x10x8 | 12x10x8 | 10x10x8 | 9x10x8 | 8x10x8 | 7x10x8 |
Advanced Technology Ensures Superior SortingThe Magaj Sorter Machine utilizes CCD camera-based optical sorting, enabling rapid and precise color detection across six channels. Its multi-color sorting capability guarantees detailed grading, minimizing chances of contamination and ensuring consistent quality output.
Robust Design and Efficient OperationIts stainless steel construction offers durability and hygiene, making it suitable for intensive commercial use. The self-cleaning air-blow mechanism minimizes maintenance downtime, while the vibratory hopper provides smooth, consistent feeding, increasing overall productivity.
User-Friendly Controls and Flexible SettingsAn integrated touchscreen PLC controller simplifies machine operation and monitoring. Users can easily adjust sorting parameters and output selection, streamlining the sorting process to match varying commercial needs.
FAQ's of Magaj Sorter Machine:
Q: How does the Magaj Sorter Machine achieve high sorting accuracy?
A: The Magaj Sorter Machine employs CCD camera-based optical technology, which scans individual particles for precise color differentiation. Combined with advanced algorithms and a reliable vibratory feeding system, it delivers up to 99% accuracy with a reject rate below 0.01%.
Q: What materials can be sorted using this machine?
A: While designed primarily for Magaj (melon seeds), the Magaj Sorter Machine is also effective for sorting pulses and other similar granular products, thanks to its sensitive multi-color optical sensors and customizable settings.
Q: When is air compressor maintenance needed for this sorter?
A: The machine features a self-cleaning air-blow system, but since it requires an external air compressor (not included), regular inspection and upkeep of the compressor are essential to maintain optimal air pressure (0.6-0.8 MPa) and uninterrupted self-cleaning operation.
Q: Where should the Magaj Sorter Machine be installed for best results?
A: Install the machine in a commercial processing facility with stable flooring and an ambient temperature of 0-40C. Ensure adequate space for its dimensions (1346.2 x 1270 x 1778 mm) and proximity to both a compatible power supply (380V, 50Hz) and an external air compressor.
Q: What is the process for sorting with the Magaj Sorter Machine?
A: Raw material is fed via the vibratory hopper. The machine's CCD cameras scan and evaluate each particle. Based on pre-set criteria, the PLC controller directs the system to automatically reject non-conforming items using an air-blow mechanism, while accepted materials proceed through the output channel.
Q: How can businesses benefit from using this sorting machine?
A: This machine delivers highly accurate, reliable sorting with minimal rejects, boosting product quality and reducing rework. Its robust, self-cleaning design and intuitive controls increase operational efficiency, making it a valuable asset for exporters, manufacturers, and suppliers in the seed and pulse sectors.