Product Description
Spices Colour Sorter Machine is an agricultural grade high performance sorting unit which is designed for the differentiation of various types of spices as per their colors and sizes. It is fabricated by using top grade materials which imparts greater strength and sturdiness to resist large impact and vibrational forces. Spices Colour Sorter Machine availed by us is equipped with a heavy duty electrical motor to produce large vibrational forces. It can also be used in various small to large scale food processing industries.
Product Features of Spices Colour Sorter Machine
Mark Color Sorter is designed to provide a superior performance and reliability, allowing you to avoid annoying maintenance which would effect your production. Mark Color sorter is a complete system that incorporates advanced engineering concepts.
Tri Chromatic Camera Scanner
- High Speed data acquisition and digital image
- Processing Technology Using FPGA
- Resolution - 5400 X 3 pixels with RGB Trichromatic Camera Technology
- Highly Specialized lens for sorting purpose
- Front and back evenly aligned cameras with digital alignment technology
10'' Inch Color HMI
- Low Energy consumption led lighting
- Improves fine RGB Illumination in background
- Enhancing defects recognition systems by varying different backgrounds for different types of grains
Specifications of Spices Colour Sorter Machine:-
| Chute Option Available | 12 Chute | 10 Chute | 8 Chute | 7 Chute | 6 Chute | 5 Chute | 4 Chute | 3 Chute | 2 Chute | 1 Chute |
| Chute Distribution (P+S+F) | 7+3+2 or 7+2+2+1 | 6+2+2 or 6+2+1+1 | 5+2+1 or 4+2+1+1) | 4+2+1 or 4+2+(40+21) | 4+1+1 or 4+2+(40+21) | 3+1+1 or 3+1+(40+21) | 2+1+1 or 2+1+(40+21) | 2+1 or 2+(40+21) | 1+1 or 1+(40+21) | - |
| Output (TPH) for Rice/Dal | 7 to 9 | 6 to 8 | 5 to 7 | 4 to 6 | 3.5 to 4.5 | 3 to 5 | 2 to 4 | 1.5 to 2.5 | 1 to 2 | 0.75 to 1.5 |
| No.of.camera (F&R) | 12+12 | 10+10 | 8+8 | 7+7 | 6+6 | 5+5 | 4+4 | 3+3 | 2+2 | 1+1 |
| Air@7.5kg/Cm2 | 230 CFM | 180 CFM | 160 CFM | 140 CFM | 115 CFM | 96 CFM | 72 CFM | 54 CFM | 44 CFM | 28 CFM |
| Compressor Requirement | 50 HP Screw | 40 HP Screw | 35 HP Screw | 35 HP Screw | 30 HP Screw | 25 HP Screw | 20 HP Screw | 15 HP Screw | 10 HP Screw | 10 HP Screw |
| Dimension (LXWXH) feet | 16x4.88x5.97 | 13.83x4.88x5.97 | 10.87x4.88x5.97 | 9.73x4.88x5.97 | 8.59x4.88x5.97 | 7.46x4.88x5.97 | 6.33x4.88x5.97 | 5.19x4.88x5.97 | 4.1x4.88x5.97 | 2.92x4.88x5.97 |
| Cabin Dimension Feet (LXWXH) | 20x10x8 | 18x10x8 | 16x10x8 | 14x10x8 | 13x10x8 | 12x10x8 | 10x10x8 | 9x10x8 | 8x10x8 | 7x10x8 |
Cutting-Edge Sorting TechnologyEquipped with an advanced CCD camera sensor system, the Spices Colour Sorter Machine delivers exceptional defect detection at up to 0.01 mm accuracy. Its high-speed solenoid valves and rapid response capability ensure swift and precise removal of unwanted particles, making the sorting process highly efficient for industrial usage.
User-Friendly and Durable DesignFeaturing a 7-inch LCD touch screen for seamless operation and long-lasting LED lighting, the machine is designed for intuitive use and durability. The adjustable reject ratio (8-12%) gives operators flexibility in managing output quality while maintaining efficiency and low operational waste, tailored to the needs of spice processors.
Versatility and Industrial PerformanceWith the capacity to process 500-3000 kg/hr, this machine caters to a wide range of production scales. Its ability to sort all major spices and customizable output channels make it an indispensable asset for spice exporters, manufacturers, and suppliers, especially in the competitive Indian market.
FAQ's of Spices Colour Sorter Machine:
Q: How does the Spices Colour Sorter Machine identify and separate defective spices?
A: The machine utilizes an advanced CCD camera sensor system that scans and analyzes spices as they pass through. It detects even the slightest defects, as small as 0.01 mm, and uses high-speed solenoid valves to instantly eject unwanted particles, ensuring only quality product passes through.
Q: What benefits does using this sorting machine offer to spice manufacturers?
A: Manufacturers benefit from remarkable sorting accuracy (up to 99%), reduced product waste due to adjustable low reject ratios, and improved throughput. The machine's multi-channel output and adaptable settings optimize efficiency, ensuring consistent export-quality spices and cost savings in processing.
Q: When is it ideal to use this spice sorter in the processing cycle?
A: This machine should be integrated after initial cleaning and before packaging, during the quality control phase. Incorporating it at this stage guarantees removal of all defective, discoloured, or foreign objects, producing a batch of spices ready for distribution or further processing.
Q: Where can this machine be installed for optimal performance?
A: It is best suited for installation in spice processing facilities, manufacturing plants, or export packaging centers, especially where high throughput and stringent quality standards are required. Ensure adequate provision for the required 7.5 HP air compressor and consistent power supply for uninterrupted function.
Q: What types of spices can be processed with this colour sorter?
A: The machine is engineered to sort a diverse array of spices including chilli, turmeric, cumin, pepper, and more. Its advanced camera technology and adjustable settings accommodate various sizes, shapes, and colours, providing flexible solutions for different spices.
Q: How easy is it to operate and adjust machine settings?
A: Operation is straightforward using the 7-inch LCD touch screen, which allows for simple adjustment of sorting parameters, reject ratios, and output configurations. Real-time visual feedback and controls make it accessible for operators at any skill level.
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