Product Description
Product Features
Mark Color Sorter is designed to provide a superior performance and reliability, allowing you to avoid annoying maintenance which would effect your production. Mark Color sorter is a complete system that incorporates advanced engineering concepts.
Tri Chromatic Camera Scanner
- High Speed data acquisition and digital image
- Processing Technology Using FPGA
- Resolution - 5400 X 3 pixels with RGB Trichromatic Camera Technology
- Highly Specialized lens for sorting purpose
- Front and back evenly aligned cameras with digital alignment technology
10'' Inch Color HMI
- Low Energy consumption led lighting
- Improves fine RGB Illumination in background
- Enhancing defects recognition systems by varying different backgrounds for different types of grains
Specifications:-
| Chute Option Available | 12 Chute | 10 Chute | 8 Chute | 7 Chute | 6 Chute | 5 Chute | 4 Chute | 3 Chute | 2 Chute | 1 Chute |
| Chute Distribution (P+S+F) | 7+3+2 or 7+2+2+1 | 6+2+2 or 6+2+1+1 | 5+2+1 or 4+2+1+1) | 4+2+1 or 4+2+(40+21) | 4+1+1 or 4+2+(40+21) | 3+1+1 or 3+1+(40+21) | 2+1+1 or 2+1+(40+21) | 2+1 or 2+(40+21) | 1+1 or 1+(40+21) | - |
| Output (TPH) for Rice/Dal | 7 to 9 | 6 to 8 | 5 to 7 | 4 to 6 | 3.5 to 4.5 | 3 to 5 | 2 to 4 | 1.5 to 2.5 | 1 to 2 | 0.75 to 1.5 |
| No.of.camera (F&R) | 12+12 | 10+10 | 8+8 | 7+7 | 6+6 | 5+5 | 4+4 | 3+3 | 2+2 | 1+1 |
| Air@7.5kg/Cm2 | 230 CFM | 180 CFM | 160 CFM | 140 CFM | 115 CFM | 96 CFM | 72 CFM | 54 CFM | 44 CFM | 28 CFM |
| Compressor Requirement | 50 HP Screw | 40 HP Screw | 35 HP Screw | 35 HP Screw | 30 HP Screw | 25 HP Screw | 20 HP Screw | 15 HP Screw | 10 HP Screw | 10 HP Screw |
| Dimension (LXWXH) feet | 16x4.88x5.97 | 13.83x4.88x5.97 | 10.87x4.88x5.97 | 9.73x4.88x5.97 | 8.59x4.88x5.97 | 7.46x4.88x5.97 | 6.33x4.88x5.97 | 5.19x4.88x5.97 | 4.1x4.88x5.97 | 2.92x4.88x5.97 |
| Cabin Dimension Feet (LXWXH) | 20x10x8 | 18x10x8 | 16x10x8 | 14x10x8 | 13x10x8 | 12x10x8 | 10x10x8 | 9x10x8 | 8x10x8 | 7x10x8 |
Superior Precision and EfficiencyIncorporating high-speed optical and CCD sensors, this color sorter delivers exceptional precision in detecting and separating even subtly colored plastic materials. Its high processing capacity (2-4 Tons/hour) and minimal reject rate improve output quality and reduce material wastage, streamlining your recycling or manufacturing operations.
Advanced Control and AutomationManage operations effortlessly with user-friendly touch screen and PLC controls. The automatic air cleaning system ensures sustained sensor clarity and performance. With continuous processing, the machine minimizes manual intervention, providing stable and reliable results throughout extended production hours.
Built for Versatility and DurabilityEngineered to handle a wide array of plastics-including PET, PP, PE, PVC, ABS, and PS-this sorter is ideal for varied industrial sorting tasks. With a robust build, energy-efficient LED lighting, and an efficient air compressor system, it meets the demands of large-scale plastic separation while maintaining low maintenance requirements.
FAQ's of Plastic Color Sorting Machine:
Q: How does the Plastic Color Sorting Machine identify and separate plastic materials?
A: The machine uses advanced optical and CCD sensors in combination with LED lighting to detect color differences among plastic pieces. Based on color, it automatically sorts plastics into selected categories using precise air-jet rejection for high accuracy.
Q: What types of plastics can this sorting machine process?
A: This sorter is compatible with a wide range of plastics, including PET, PP, PE, PVC, ABS, PS, and other common plastic granules and flakes, making it suitable for various recycling and manufacturing applications.
Q: What is the typical reject ratio and sorting accuracy of this machine?
A: The machine is designed for high-precision sorting with a low reject ratio and achieves up to 98% accuracy, ensuring that the sorted material meets stringent quality standards.
Q: How can I operate and control the sorting machine?
A: Operation is managed through a modern touch screen interface and is PLC controlled, enabling intuitive setup, process monitoring, and adjustments with minimal training required.
Q: When should maintenance or cleaning be performed on the machine?
A: Routine maintenance is reduced thanks to the automatic air cleaning system, which keeps sensors free of dust and debris during operation. Regular checks, as per the provided manual, will help ensure optimal performance.
Q: Where can this machine be installed, and does it generate much noise?
A: This system is designed for industrial environments and operates at a low noise level (<70dB). It can be installed in recycling plants, plastic processing facilities, or any place needing efficient plastic sorting.
Q: What are the main benefits of using this plastic color sorter in industrial operations?
A: The primary benefits include increased sorting speed, improved product quality, reduced labor costs, minimal material waste, and remarkable ease of operation. Its robust design and automation features maximize production uptime.
Send Inquiry
08045814588
Send Inquiry
Send SMS
