Product Description
Chilli Colour Sorter Machine:-
Product Features
Mark Color Sorter is designed to provide a superior performance and reliability, allowing you to avoid annoying maintenance which would effect your production. Mark Color sorter is a complete system that incorporates advanced engineering concepts.
Specification
| Head Pulses Recovery | 80-90% |
| Electricity Connection | Single Phase |
| Type of Pulses | All Pulses |
| Operation Mode | Automatic |
| Capacity | 2.5 to 3.5 TPH |
| Country of Origin | Made in India |
Tri Chromatic Camera Scanner
- High Speed data acquisition and digital image
- Processing Technology Using FPGA
- Resolution - 5400 X 3 pixels with RGB Trichromatic Camera Technology
- Highly Specialized lens for sorting purpose
- Front and back evenly aligned cameras with digital alignment technology
10'' Inch Color HMI
- Low Energy consumption led lighting
- Improves fine RGB Illumination in background
- Enhancing defects recognition systems by varying different backgrounds for different types of grains
Specifications:-
| Chute Option Available | 12 Chute | 10 Chute | 8 Chute | 7 Chute | 6 Chute | 5 Chute | 4 Chute | 3 Chute | 2 Chute | 1 Chute |
| Chute Distribution (P+S+F) | 7+3+2 or 7+2+2+1 | 6+2+2 or 6+2+1+1 | 5+2+1 or 4+2+1+1) | 4+2+1 or 4+2+(40+21) | 4+1+1 or 4+2+(40+21) | 3+1+1 or 3+1+(40+21) | 2+1+1 or 2+1+(40+21) | 2+1 or 2+(40+21) | 1+1 or 1+(40+21) | - |
| Output (TPH) for Rice/Dal | 7 to 9 | 6 to 8 | 5 to 7 | 4 to 6 | 3.5 to 4.5 | 3 to 5 | 2 to 4 | 1.5 to 2.5 | 1 to 2 | 0.75 to 1.5 |
| No.of.camera (F&R) | 12+12 | 10+10 | 8+8 | 7+7 | 6+6 | 5+5 | 4+4 | 3+3 | 2+2 | 1+1 |
| Air@7.5kg/Cm2 | 230 CFM | 180 CFM | 160 CFM | 140 CFM | 115 CFM | 96 CFM | 72 CFM | 54 CFM | 44 CFM | 28 CFM |
| Compressor Requirement | 50 HP Screw | 40 HP Screw | 35 HP Screw | 35 HP Screw | 30 HP Screw | 25 HP Screw | 20 HP Screw | 15 HP Screw | 10 HP Screw | 10 HP Screw |
| Dimension (LXWXH) feet | 16x4.88x5.97 | 13.83x4.88x5.97 | 10.87x4.88x5.97 | 9.73x4.88x5.97 | 8.59x4.88x5.97 | 7.46x4.88x5.97 | 6.33x4.88x5.97 | 5.19x4.88x5.97 | 4.1x4.88x5.97 | 2.92x4.88x5.97 |
| Cabin Dimension Feet (LXWXH) | 20x10x8 | 18x10x8 | 16x10x8 | 14x10x8 | 13x10x8 | 12x10x8 | 10x10x8 | 9x10x8 | 8x10x8 | 7x10x8 |
Advanced Camera TechnologyUtilizing full-color CCD sensors, the Chilli Colour Sorter Machine captures high-resolution images to detect even slight differences in chilli color and quality. This advanced vision system ensures effective sorting and minimizes defective output, keeping the batch quality consistently high.
Intelligent Optical SortingThe intelligent optical sorting method identifies and separates discolored or defective chillies in real time. Combined with a rejection rate of less than 1%, this technology reduces waste and increases throughput, resulting in improved operational efficiency for large-scale commercial users.
User-Friendly InterfaceThe machine is equipped with a touchscreen human-machine interface, enabling operators to easily configure sorting parameters and monitor performance. Real-time adjustments contribute to seamless workflow management and rapid response to varying chilli qualities.
FAQ's of Chilli Colour Sorter Machine:
Q: How does the Chilli Colour Sorter Machine achieve such high sorting accuracy?
A: The machine uses full-color CCD sensor camera technology paired with intelligent optical sorting, allowing it to analyze each chilli's color and quality precisely. Advanced image recognition and LED lighting ensure consistent sorting accuracy up to 99%.
Q: What benefits does the integrated high-performance air compressor provide?
A: The built-in air compressor delivers rapid and precise removal of defective chillies, supporting efficient sorting rates and maintaining a rejection rate below 1%. Its reliable airflow ensures even delicate objects are sorted with minimal damage.
Q: When should I consider using this chilli colour sorter in my processing facility?
A: This machine is ideal when you require reliable, high-capacity sorting (500-2000 kg/hr), such as in large-scale commercial chilli processing, export operations, or food manufacturing where product quality and speed are crucial.
Q: Where can the Chilli Colour Sorter Machine be installed?
A: The machine is designed for commercial environments. It operates optimally within a temperature range of 10C to 40C and requires standard 220-240 V power supply, making it suitable for factories and processing plants across India.
Q: What is the process of sorting chillies with this machine?
A: Chillies are fed into the sorter, where the CCD sensor cameras scan each piece under LED illumination. The system processes the data, and using the high-performance air compressor, it separates and directs chillies into customizable output grades according to pre-set criteria.
Q: How user-friendly is the operation of this machine?
A: Featuring a touchscreen human-machine interface, the machine simplifies parameter settings, real-time performance monitoring, and quick adjustments, enabling swift staff training and intuitive day-to-day operation.
Q: What are the main advantages of using the Chilli Colour Sorter Machine for exporters and manufacturers?
A: Key benefits include increased sorting efficiency, significantly reduced waste, consistently high quality output, and customizable grading for market-specific requirements. It's robust, food-grade, and compliant with commercial export standards in India.
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