Product Description
A high quality Garlic Color Sorting Machine is offered by us for use in the various industries. The Machine is used to remove the unpeeled garlic clove after garlic peeling machine, it adopts CCD Color Sorting device for sorting the garlic clove, which makes sure high speed and high accuracy. It identifies and rejects defects, EVM (Extraneous Vegetable Materials), and all ranges of foreign material from garlic cloves. The sorting machine performs sorting operation so that it can be put back through the machine. The offered Garlic Color Sorting Machine is very efficient and durable.
Product Features
Mark Color Sorter is designed to provide a superior performance and reliability, allowing you to avoid annoying maintenance which would effect your production. Mark Color sorter is a complete system that incorporates advanced engineering concepts.
Tri Chromatic Camera Scanner
- High Speed data acquisition and digital image
- Processing Technology Using FPGA
- Resolution - 5400 X 3 pixels with RGB Trichromatic Camera Technology
- Highly Specialized lens for sorting purpose
- Front and back evenly aligned cameras with digital alignment technology
10'' Inch Color HMI
- Low Energy consumption led lighting
- Improves fine RGB Illumination in background
- Enhancing defects recognition systems by varying different backgrounds for different types of grains
Specifications:-
| Chute Option Available |
12 Chute |
10 Chute |
8 Chute |
7 Chute |
6 Chute |
5 Chute |
4 Chute |
3 Chute |
2 Chute |
1 Chute |
| Chute Distribution (P+S+F) |
7+3+2
or
7+2+2+1
|
6+2+2
or
6+2+1+1
|
5+2+1
or
4+2+1+1)
|
4+2+1
or
4+2+(40+21)
|
4+1+1
or
4+2+(40+21)
|
3+1+1
or
3+1+(40+21)
|
2+1+1
or
2+1+(40+21)
|
2+1
or
2+(40+21)
|
1+1
or
1+(40+21)
|
- |
| Output (TPH) for Rice/Dal |
7 to 9 |
6 to 8 |
5 to 7 |
4 to 6 |
3.5 to 4.5 |
3 to 5 |
2 to 4 |
1.5 to 2.5 |
1 to 2 |
0.75 to 1.5 |
| No.of.camera (F&R) |
12+12 |
10+10 |
8+8 |
7+7 |
6+6 |
5+5 |
4+4 |
3+3 |
2+2 |
1+1 |
| Air@7.5kg/Cm2 |
230 CFM |
180 CFM |
160 CFM |
140 CFM |
115 CFM |
96 CFM |
72 CFM |
54 CFM |
44 CFM |
28 CFM |
| Compressor Requirement |
50 HP Screw |
40 HP Screw |
35 HP Screw |
35 HP Screw |
30 HP Screw |
25 HP Screw |
20 HP Screw |
15 HP Screw |
10 HP Screw |
10 HP Screw |
| Dimension (LXWXH) feet |
16x4.88x5.97 |
13.83x4.88x5.97 |
10.87x4.88x5.97 |
9.73x4.88x5.97 |
8.59x4.88x5.97 |
7.46x4.88x5.97 |
6.33x4.88x5.97 |
5.19x4.88x5.97 |
4.1x4.88x5.97 |
2.92x4.88x5.97 |
| Cabin Dimension Feet (LXWXH) |
20x10x8 |
18x10x8 |
16x10x8 |
14x10x8 |
13x10x8 |
12x10x8 |
10x10x8 |
9x10x8 |
8x10x8 |
7x10x8 |
Advanced CCD Camera Sorting TechnologyEquipped with cutting-edge CCD cameras and LED lighting, the machine accurately identifies color defects and impurities in garlic cloves and pieces. The 6-channel design ensures a consistent and high-volume throughput, suitable for large-scale agricultural and food industry applications.
High Efficiency, High Accuracy OperationDelivering an impressive capacity of 1000-2000 kg per hour and accuracy up to 99%, the machine maintains a low reject ratio ( 8:1) for minimal product waste. The robust construction in stainless steel and minimal noise level ( 70 dB) make it ideal for food processing environments.
User-Friendly & Versatile ControlThe PLC-controlled touch screen enables easy adjustment and monitoring of sorting parameters. With compatibility for both 220V and 380V voltages and external air compressor requirements, this unit is simple to integrate into a variety of existing processing lines.
FAQ's of Garlic Color Sorting Machine:
Q: How does the garlic color sorting machine work?
A: The machine uses high-resolution CCD cameras and LED lighting to scan garlic cloves and pieces as they pass through. The system's PLC-controlled logic detects color differences, and unwanted items are then directed away using compressed air jets, ensuring only quality garlic is sorted.
Q: What is the required process for operating this sorting machine?
A: To operate, load garlic onto the feed hopper, power on the machine (220V/380V), and set desired sorting parameters via the touch screen. Ensure an external air compressor is connected (0.6-0.8 MPa). The machine will automatically scan, sort, and discharge garlic based on color quality.
Q: When should an air compressor be used with the machine?
A: An external air compressor is always required during operation. It provides the necessary air pressure (0.6-0.8 MPa) to actuate the nozzles that remove defective or off-colored garlic pieces from the main product stream.
Q: Where can this garlic color sorting machine be utilized?
A: This machine is ideal for use in agriculture and food industry settings, including export processing centers, manufacturing facilities, and supplier warehouses. Its robust stainless steel build and wide operating temperature range make it versatile for Indian environments.
Q: What are the main benefits of using a CCD camera-based garlic sorter?
A: The machine ensures superior sorting precision (up to 99% accuracy), high throughput (1000-2000 kg/h), reduced manual labor, minimal product loss (high reject ratio), and consistent product quality for enhanced market value.
Q: How is the machine controlled and monitored?
A: Operators use the PLC-controlled touch screen to manage sorting settings, monitor machine status, and adjust functions as needed, making it user-friendly and adaptable for various sorting requirements.
Q: What types of garlic can be sorted with this machine?
A: The system is designed to sort both whole garlic cloves and pieces by detecting color variations, ensuring they meet quality standards for downstream processing or export.
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