Product Description
The Half Boiled Rice Colour Sorter has been designed to provide superior performance and reliability, allowing you to avoid costly maintenance that would slow down the production process. An advanced engineering approach is used in the design of the sorting machine.
Tri Chromatic Camera Scanner:
- High-speed data collection and digital imaging
- FPGA Processing Technology
- RGB Trichromatic Technology with a resolution of 5400 x 3 pixels
- Sorting lens with high specialization
- With digital alignment technology, the front and back cameras are evenly aligned
10'' Inch Color HMI
- LED lighting with low energy consumption
- Background RGB illumination is improved
- Developed a system to recognize defects by varying the background color for various grain types
Exceptional Sorting AccuracyAchieve superior results with our colour sorter's advanced CCD camera sensor technology, ensuring 99.99% sorting accuracy for half boiled rice. The precision-driven system confidently distinguishes defects and discolorations, providing consistently uniform output while keeping reject rates below 0.2%. Drive business success with reliable, high-quality rice processing every cycle.
User-Friendly Controls & MaintenanceOperate with ease using the touch screen PLC interface for intuitive control and quick adjustments. The self-cleaning feature and accessible design streamline maintenance-minimizing downtime and ensuring long-lasting performance. Included spare parts, such as sorter trays and air filters, simplify routine servicing, letting you focus on productivity.
Engineered for Efficiency & ReliabilityBuilt with SS304 stainless steel, this colour sorter withstands demanding commercial use while maintaining a low noise level of under 70 dB. The vibratory feeding system ensures even rice distribution, while efficient LED lighting and advanced image processing deliver cost-effective sorting. The system operates reliably across a wide temperature range, supporting continuous, high-volume rice processing.
FAQ's of Half Boiled Rice Colour Sorter:
Q: How does the CCD camera sensor technology enhance the sorting process?
A: The CCD camera sensor in the Half Boiled Rice Colour Sorter captures high-resolution images of each rice kernel, enabling accurate detection of colour differences and imperfections. This ensures that only defect-free rice passes through, raising the consistency and quality of your output.
Q: What is the recommended operating temperature range for this rice sorter?
A: This sorter operates optimally between -20C and 50C, providing flexibility and reliable performance across varying environmental conditions often encountered in commercial facilities.
Q: When should routine maintenance be performed, and how is cleaning managed?
A: Routine maintenance is simplified with the self-cleaning mechanism. Regularly inspect spare parts such as air filters, nozzles, and the sorter tray, typically as recommended by the manufacturer or when prompted by system alerts. The self-cleaning function minimizes manual intervention, keeping the machine running efficiently.
Q: Where can the Half Boiled Rice Colour Sorter be installed for best results?
A: It's designed for commercial rice processing units, export facilities, and large-scale supplier plants. Ensure installation in a clean, spacious area with a stable power supply (220V/50Hz) and adequate air compression (0.6-0.8 Mpa) for optimum sorting performance.
Q: What is the sorting process used by this machine?
A: Rice is fed into the machine via a vibratory feeder, passes under LED-lit CCD cameras for defect detection, and is then sorted based on set parameters. Advanced image processing and air jets swiftly separate discoloured or defective grains with a reject rate below 0.2%, maintaining a high accuracy of 99.99%.
Q: How can using this colour sorter benefit my business?
A: By ensuring precise rice sorting and reducing rejection rates, your business delivers higher-quality products, increases efficiency, and meets export standards. The machine's capacity (up to 4.5 TPH) boosts throughput, while its low noise and power consumption (4.5W) reduce operational costs.
Q: What spare parts are included with the rice colour sorter?
A: The package includes essential spare parts for smooth operation: sorter tray, air filters, and nozzle. These components assist with maintenance and help ensure continuous and reliable sorting performance.
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