Product Description
Ponni Rice Color Sorter
Product Features
Mark Color Sorter is designed to provide a superior performance and reliability, allowing you to avoid annoying maintenance which would effect your production. Mark Color sorter is a complete system that incorporates advanced engineering concepts.
Specification
| Camera | Tri-chromatic |
| Power Consumption | 4.5 Kw |
| Brand | Mark |
| Accuracy | 99% |
| Voltage | 220 V |
| Electricity Supply | Single Phase |
| Automation Grade | Automatic |
| Capacity | 4 to 6 TPH,4 to 6 TPH |
Tri Chromatic Camera Scanner
- High Speed data acquisition and digital ima
- Processing Technology Using FPG
- Resolution - 5400 X 3 pixels with RGB Trichromatic Camera Technolog
- Highly Specialized lens for sorting pur
- Front and back evenly aligned cameras with digital alignment technology
10 Inch Color HMI
- Low Energy consumption led lightin
- Improves fine RGB Illumination in background
- Enhancing defects recognition systems by varying different backgrounds for different types of grains
Specifications:-
| Chute Option Available | 12 Chute | 10 Chute | 8 Chute | 7 Chute | 6 Chute | 5 Chute | 4 Chute | 3 Chute | 2 Chute | 1 Chute |
| Chute Distribution (P+S+F) | 7+3+2 or 7+2+2+1 | 6+2+2 or 6+2+1+1 | 5+2+1 or 4+2+1+1) | 4+2+1 or 4+2+(40+21) | 4+1+1 or 4+2+(40+21) | 3+1+1 or 3+1+(40+21) | 2+1+1 or 2+1+(40+21) | 2+1 or 2+(40+21) | 1+1 or 1+(40+21) | - |
| Output (TPH) for Rice/Dal | 7 to 9 | 6 to 8 | 5 to 7 | 4 to 6 | 3.5 to 4.5 | 3 to 5 | 2 to 4 | 1.5 to 2.5 | 1 to 2 | 0.75 to 1.5 |
| No.of.camera (F&R) | 12+12 | 10+10 | 8+8 | 7+7 | 6+6 | 5+5 | 4+4 | 3+3 | 2+2 | 1+1 |
| Air@7.5kg/Cm2 | 230 CFM | 180 CFM | 160 CFM | 140 CFM | 115 CFM | 96 CFM | 72 CFM | 54 CFM | 44 CFM | 28 CFM |
| Compressor Requirement | 50 HP Screw | 40 HP Screw | 35 HP Screw | 35 HP Screw | 30 HP Screw | 25 HP Screw | 20 HP Screw | 15 HP Screw | 10 HP Screw | 10 HP Screw |
| Dimension (LXWXH) feet | 16x4.88x5.97 | 13.83x4.88x5.97 | 10.87x4.88x5.97 | 9.73x4.88x5.97 | 8.59x4.88x5.97 | 7.46x4.88x5.97 | 6.33x4.88x5.97 | 5.19x4.88x5.97 | 4.1x4.88x5.97 | 2.92x4.88x5.97 |
| Cabin Dimension Feet (LXWXH) | 20x10x8 | 18x10x8 | 16x10x8 | 14x10x8 | 13x10x8 | 12x10x8 | 10x10x8 | 9x10x8 | 8x10x8 | 7x10x8 |
Advanced CCD Camera System for PrecisionEquipped with high-resolution, full-color 5400-pixel CCD sensors and double-sided digital cameras, this machine delivers superior identification and sorting accuracy. It detects a wide range of defects in rice grains, including color inconsistencies, foreign materials, and unwanted particles. These features ensure only the highest quality rice reaches your output stream.
User-Friendly Interface and AutomationThe color sorter machine features a modern touchscreen PLC controller for easy operation and customization. Its automatic continuous mode boosts productivity, with minimal manual intervention required. With a reject ratio of 1:5 and 99% accuracy, users can confidently rely on consistent, high-throughput performance for commercial-scale rice processing.
Built for High Capacity and Long-term UseThis robust sorter offers a throughput of 3-5 tons per hour, catering to large processing demands. Using long-life LED lighting and requiring an external 7.5 HP air compressor, the machine combines efficiency and durability. After-sales support is readily available, ensuring seamless operations for exporters, manufacturers, and suppliers.
FAQ's of Ponni Rice Colour Sorter Machine:
Q: How does the Ponni Rice Colour Sorter Machine enhance rice quality?
A: The machine employs double-sided digital CCD cameras and advanced LED lighting to precisely detect and remove chalky, discolored, yellow, red, black-tipped, immature grains, and foreign materials. This results in a high-quality final product with up to 99% accuracy in sorting, greatly improving rice quality.
Q: What is the operating process of the Ponni Rice Colour Sorter Machine?
A: Rice is fed into the machine, where it passes through high-resolution CCD sensors and double-sided cameras that analyze every grain. Defective or foreign particles are then automatically ejected using high-speed air jets, while accepted grains move to the output. The machine operates continuously and efficiently for commercial use.
Q: When should the air compressor be connected, and what are its requirements?
A: An external 7.5 HP air compressor is required and should be connected before operating the machine. The air pressure should be maintained between 0.6-0.8 MPa to enable efficient ejection of defective grains. Proper compressor connection ensures smooth, uninterrupted automatic sorting.
Q: Where can this colour sorter machine be used effectively?
A: This machine is ideal for use in rice mills, grain processing units, and by exporters, manufacturers, and suppliers dealing with large volumes of Ponni, Basmati, or polished rice. Its robust design and high throughput suit industrial and commercial environments primarily in India.
Q: What are the benefits of using a touchscreen PLC controller with the machine?
A: The user-friendly touchscreen PLC controller allows operators to easily set sorting parameters, monitor machine status, and perform diagnostics. This simplifies operation, reduces human error, and enables swift adjustments for different rice types, ensuring optimal performance at all times.
Q: How does the machine manage continuous operation and maintenance?
A: The Ponni Rice Colour Sorter Machine is designed for automatic continuous operation. With built-in diagnostic features and long-life LED lighting, it minimizes downtime. After-sales service support is also available for maintenance and troubleshooting, ensuring high operational reliability.
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