Product Description
Basmati Rice Color Sorter
Mark was founded in 2005 and ever since its activity has been the design,the manufacture and the installation of color sorter machines in all over india,being now known leading manufacturer of turn key rice mills.
Product Features
Mark Color Sorter is designed to provide a superior performance and reliability, allowing you to avoid annoying maintenance which would effect your production. Mark Color sorter is a complete system that incorporates advanced engineering concepts.
Tri Chromatic Camera Scanner
High Speed data acquisition and digital image
Processing Technology Using FPGA
Resolution - 5400 X 3 pixels with RGB Trichromatic Camera Technology
Highly Specialized lens for sorting purpose
Front and back evenly aligned cameras with digital alignment technology
10 Inch Color HMI
Low Energy consumption led lighting
Improves fine RGB Illumination in background
Enhancing defects recognition systems by varying different backgrounds for different types of grains
Specifications:-
| Chute Option Available | 12 Chute | 10 Chute | 8 Chute | 7 Chute | 6 Chute | 5 Chute | 4 Chute | 3 Chute | 2 Chute | 1 Chute |
| Chute Distribution (P+S+F) | 7+3+2 or 7+2+2+1 | 6+2+2 or 6+2+1+1 | 5+2+1 or 4+2+1+1) | 4+2+1 or 4+2+(40+21) | 4+1+1 or 4+2+(40+21) | 3+1+1 or 3+1+(40+21) | 2+1+1 or 2+1+(40+21) | 2+1 or 2+(40+21) | 1+1 or 1+(40+21) | - |
| Output (TPH) for Rice/Dal | 7 to 9 | 6 to 8 | 5 to 7 | 4 to 6 | 3.5 to 4.5 | 3 to 5 | 2 to 4 | 1.5 to 2.5 | 1 to 2 | 0.75 to 1.5 |
| No.of.camera (F&R) | 12+12 | 10+10 | 8+8 | 7+7 | 6+6 | 5+5 | 4+4 | 3+3 | 2+2 | 1+1 |
| Air@7.5kg/Cm2 | 230 CFM | 180 CFM | 160 CFM | 140 CFM | 115 CFM | 96 CFM | 72 CFM | 54 CFM | 44 CFM | 28 CFM |
| Compressor Requirement | 50 HP Screw | 40 HP Screw | 35 HP Screw | 35 HP Screw | 30 HP Screw | 25 HP Screw | 20 HP Screw | 15 HP Screw | 10 HP Screw | 10 HP Screw |
| Dimension (LXWXH) feet | 16x4.88x5.97 | 13.83x4.88x5.97 | 10.87x4.88x5.97 | 9.73x4.88x5.97 | 8.59x4.88x5.97 | 7.46x4.88x5.97 | 6.33x4.88x5.97 | 5.19x4.88x5.97 | 4.1x4.88x5.97 | 2.92x4.88x5.97 |
| Cabin Dimension Feet (LXWXH) | 20x10x8 | 18x10x8 | 16x10x8 | 14x10x8 | 13x10x8 | 12x10x8 | 10x10x8 | 9x10x8 | 8x10x8 | 7x10x8 |
Advanced CCD Camera SortingUtilizing sophisticated CCD camera sensors combined with LED lighting, the machine detects and isolates discolored or unwanted grains with remarkable precision. This technology guarantees high color sorting accuracy, ensuring every batch meets stringent quality standards while minimizing the percentage of good grains mistakenly rejected.
User-Friendly OperationsA fully integrated touch screen display and microcomputer control system simplify machine setup and ongoing management. These features enable easy adjustment of sorting parameters and real-time monitoring, making the machine highly accessible for operators and reducing the learning curve.
Durability and EfficiencyConstructed with stainless steel chutes for corrosion resistance and a robust frame, this color sorter is built to withstand continuous commercial use. Its low noise operation and optimized energy consumption (2.5-3.5 kW) deliver efficient, large-scale output with capacities from 1 to 6 tons per hour, depending on the model.
FAQ's of Basmati Rice Color Sorter Machine:
Q: How does the Basmati Rice Color Sorter Machine achieve precise color sorting?
A: The machine employs high-resolution CCD cameras and an LED lighting system to detect the slightest color differences between basmati rice grains. Advanced image processing algorithms, managed by a microcomputer control system, direct pneumatic ejectors to remove unwanted grains, ensuring excellent accuracy (99.9%).
Q: What grains or materials can this sorter process apart from basmati rice?
A: While specifically optimized for basmati rice, the machine can also sort other grains and pulses that require the removal of discolored or defective kernels, as per commercial application needs.
Q: When is servicing or maintenance required, and how is after-sales support managed?
A: Routine maintenance schedules depend on daily usage. The manufacturer offers overseas after-sales service, with experienced engineers available for installation, troubleshooting, and training when required.
Q: Where is this color sorter machine ideally used?
A: This machine is tailored for commercial processing facilities such as rice mills, grain exporters, and large industrial operations focused on basmati rice or similar grains requiring high-accuracy color sorting.
Q: What is the sorting process involved in this machine?
A: Rice enters the machine through stainless steel chutes, passes under the CCD camera and LED lighting, and is analyzed in real-time. Color-defective or foreign grains are identified and ejected using quick-response mechanisms, maintaining a low reject ratio for minimal wastage.
Q: How user-friendly is the machine's interface and operational control?
A: Operators benefit from a clear touch screen interface that presents all settings and monitoring controls intuitively. The highly automated system allows quick adjustments, real-time feedback, and ensures simple operation with minimal training required.
Q: What are the key benefits of using this basmati rice color sorter for commercial ventures?
A: Businesses gain from exceptional sorting accuracy, reduced product loss due to a low reject ratio, high throughput (up to 6 tons/hour), reliable durability, low noise, and flexible channel options to match various production volumes.
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