Product Description
Moong Dal Color Sorter
Product Features
Mark Color Sorter is designed to provide a superior performance and reliability, allowing you to avoid annoying maintenance which would effect your production. Mark Color sorter is a complete system that incorporates advanced engineering concepts.
Specification
|
Camera
|
Multichromatic
|
|
Power Consumption
|
2.5 Kw
|
|
Accuracy
|
99%
|
|
Voltage
|
380 V
|
|
Electricity Supply
|
Three Phase
|
|
Automation Grade
|
Automatic
|
|
Model Name/Number
|
Mark JX-196
|
- Tri Chromatic Camera Scanner
- High Speed data acquisition and digital imag
- Processing Technology Using FPG
- Resolution - 5400 X 3 pixels with RGB Trichromatic Camera Technology
- Highly Specialized lens for sorting purpos
- Front and back evenly aligned cameras with digital alignment technology
- 10 Inch Color HMI
- Low Energy consumption led lightin
- Improves fine RGB Illumination in backgroun
- Enhancing defects recognition systems by varying different backgrounds for different types of grains
Specifications:-
| Chute Option Available |
12 Chute |
10 Chute |
8 Chute |
7 Chute |
6 Chute |
5 Chute |
4 Chute |
3 Chute |
2 Chute |
1 Chute |
| Chute Distribution (P+S+F) |
7+3+2
or
7+2+2+1
|
6+2+2
or
6+2+1+1
|
5+2+1
or
4+2+1+1)
|
4+2+1
or
4+2+(40+21)
|
4+1+1
or
4+2+(40+21)
|
3+1+1
or
3+1+(40+21)
|
2+1+1
or
2+1+(40+21)
|
2+1
or
2+(40+21)
|
1+1
or
1+(40+21)
|
- |
| Output (TPH) for Rice/Dal |
7 to 9 |
6 to 8 |
5 to 7 |
4 to 6 |
3.5 to 4.5 |
3 to 5 |
2 to 4 |
1.5 to 2.5 |
1 to 2 |
0.75 to 1.5 |
| No.of.camera (F&R) |
12+12 |
10+10 |
8+8 |
7+7 |
6+6 |
5+5 |
4+4 |
3+3 |
2+2 |
1+1 |
| Air@7.5kg/Cm2 |
230 CFM |
180 CFM |
160 CFM |
140 CFM |
115 CFM |
96 CFM |
72 CFM |
54 CFM |
44 CFM |
28 CFM |
| Compressor Requirement |
50 HP Screw |
40 HP Screw |
35 HP Screw |
35 HP Screw |
30 HP Screw |
25 HP Screw |
20 HP Screw |
15 HP Screw |
10 HP Screw |
10 HP Screw |
| Dimension (LXWXH) feet |
16x4.88x5.97 |
13.83x4.88x5.97 |
10.87x4.88x5.97 |
9.73x4.88x5.97 |
8.59x4.88x5.97 |
7.46x4.88x5.97 |
6.33x4.88x5.97 |
5.19x4.88x5.97 |
4.1x4.88x5.97 |
2.92x4.88x5.97 |
| Cabin Dimension Feet (LXWXH) |
20x10x8 |
18x10x8 |
16x10x8 |
14x10x8 |
13x10x8 |
12x10x8 |
10x10x8 |
9x10x8 |
8x10x8 |
7x10x8 |
Intelligent Sorting TechnologyThe Moong Dal Colour Sorter employs state-of-the-art CCD cameras combined with AI algorithms. This smart technology enables precise detection and separation of undesired pulses, ensuring superior cleaned output and minimizing wastage. Advanced digitization enhances consistency, making it suitable for commercial-scale operations.
User-Centric Design for High OutputEquipped with an intuitive touch screen interface and a microprocessor-controlled system, this machine delivers high accuracy sorting. Operators can easily monitor and adjust settings, maximizing efficiency. Dual vibratory feeders promote an even flow of raw material, thus enhancing sorting performance and output stability.
FAQ's of Moong Dal Colour Sorter:
Q: How does the Moong Dal Colour Sorter identify and separate defective grains?
A: This sorter utilizes a CCD camera with AI digitization to analyze the color and quality of each grain. It employs precise image processing to rapidly detect impurities or defective dal, then uses an automatic ejection system to separate them from the good grains.
Q: What benefits does this machine offer for commercial dal processing units?
A: The Moong Dal Colour Sorter delivers up to 99% accuracy, high sorting capacity (2 to 4 tons per hour), and minimal reject ratio (8:1), resulting in improved product quality, reduced wastage, and enhanced operational efficiency for commercial-scale usage.
Q: When is it necessary to use an air compressor with this sorting machine?
A: An air compressor is required to operate the ejection system that physically removes the defective pulses. The machinery demands an air pressure of 0.6-0.8 MPa within the 0.2 to 0.6 MPa range for optimal performance during continuous operation.
Q: Where is the Moong Dal Colour Sorter typically installed and used?
A: This machine is primarily installed in commercial dal mills, large-scale food processing plants, or other industrial setups involved in moong dal or pulse cleaning and separation. Its robust construction makes it suitable for high-volume, professional environments.
Q: What is the process involved in cleaning and separating moong dal with this sorter?
A: Raw moong dal is loaded into the vibratory feeders, which regulate the flow onto sorting channels. The CCD camera inspects each grain, and the AI digitization system identifies and directs impurities for separation-delivering uniformly clean dal output.
Q: How does stainless steel (food grade) construction benefit users?
A: Food grade stainless steel ensures hygienic handling of pulses, prevents contamination, and enhances durability. This makes the sorter compliant with food safety standards required for commercial processing.