Product Description
Mark Color Sorter is designed to provide a superior performance and reliability, allowing you to avoid annoying maintenance which would effect your production. Mark Color sorter is a complete system that incorporates advanced engineering concepts.
Tri Chromatic Camera Scanner
- High Speed data acquisition and digital image
- Processing Technology Using FPGA
- Resolution - 5400 X 3 pixels with RGB Trichromatic Camera Technology
- Highly Specialized lens for sorting purpose
- Front and back evenly aligned cameras with digital alignment technology
10 Inch Color HMI
- Low Energy consumption led lighting
- Improves fine RGB Illumination in background
- Enhancing defects recognition systems by varying different backgrounds for different types of grains
Specifications:-
| Chute Option Available | 12 Chute | 10 Chute | 8 Chute | 7 Chute | 6 Chute | 5 Chute | 4 Chute | 3 Chute | 2 Chute | 1 Chute |
| Chute Distribution (P+S+F) | 7+3+2 or 7+2+2+1 | 6+2+2 or 6+2+1+1 | 5+2+1 or 4+2+1+1) | 4+2+1 or 4+2+(40+21) | 4+1+1 or 4+2+(40+21) | 3+1+1 or 3+1+(40+21) | 2+1+1 or 2+1+(40+21) | 2+1 or 2+(40+21) | 1+1 or 1+(40+21) | - |
| Output (TPH) for Rice/Dal | 7 to 9 | 6 to 8 | 5 to 7 | 4 to 6 | 3.5 to 4.5 | 3 to 5 | 2 to 4 | 1.5 to 2.5 | 1 to 2 | 0.75 to 1.5 |
| No.of.camera (F&R) | 12+12 | 10+10 | 8+8 | 7+7 | 6+6 | 5+5 | 4+4 | 3+3 | 2+2 | 1+1 |
| Air@7.5kg/Cm2 | 230 CFM | 180 CFM | 160 CFM | 140 CFM | 115 CFM | 96 CFM | 72 CFM | 54 CFM | 44 CFM | 28 CFM |
| Compressor Requirement | 50 HP Screw | 40 HP Screw | 35 HP Screw | 35 HP Screw | 30 HP Screw | 25 HP Screw | 20 HP Screw | 15 HP Screw | 10 HP Screw | 10 HP Screw |
| Dimension (LXWXH) feet | 16x4.88x5.97 | 13.83x4.88x5.97 | 10.87x4.88x5.97 | 9.73x4.88x5.97 | 8.59x4.88x5.97 | 7.46x4.88x5.97 | 6.33x4.88x5.97 | 5.19x4.88x5.97 | 4.1x4.88x5.97 | 2.92x4.88x5.97 |
| Cabin Dimension Feet (LXWXH) | 20x10x8 | 18x10x8 | 16x10x8 | 14x10x8 | 13x10x8 | 12x10x8 | 10x10x8 | 9x10x8 | 8x10x8 | 7x10x8 |
Superior Sorting AccuracyLeveraging a high-resolution CCD camera, the Masoor Dal Color Sorter ensures sorting precision with 99% accuracy. The four chutes and 64 channels enable rapid and consistent performance, effectively distinguishing even subtle color variations in dal, thus guaranteeing premium product quality.
Advanced User InterfaceA state-of-the-art touch screen display system allows operators to easily control and monitor the sorting process. The system features intuitive navigation, live data visualization, and settings customization, optimizing operational efficiency for commercial dal processors.
Efficient and Versatile ProcessingWith a robust design, this sorter enables output up to 2,000 kg/hour, making it suitable for a wide range of commercial applications, including dal sorting and pulses processing. Its operating range, from -10C to +40C, ensures year-round reliability across varied environments.
FAQ's of Masoor Dal Color Sorter:
Q: How does the CCD camera technology enhance the sorting process in the Masoor Dal Color Sorter?
A: The high-resolution CCD camera detects even subtle differences in color and impurities, allowing the sorter to accurately distinguish and separate defective or discolored masoor dal with minimal rejection and high sorting precision.
Q: What is the capacity and suitability of the Masoor Dal Color Sorter for commercial operations?
A: With a processing capacity of 500 to 2,000 kg per hour and four chutes, this machine is ideal for commercial dal sorting and pulses processing, accommodating the demands of large-scale production environments.
Q: When is it necessary to use an external air compressor with this color sorter?
A: An external air compressor is required whenever the machine is operational because it powers the ejectors that remove unwanted dal from the product stream, ensuring efficient and continuous sorting.
Q: Where can this Masoor Dal Color Sorter be operated effectively?
A: Designed for commercial use, it functions reliably in a wide temperature range from -10C to +40C, making it suitable for processing plants and factories in various climatic conditions across India and other regions.
Q: What are the key benefits of using this color sorter in dal and pulses processing?
A: The main benefits include superior sorting accuracy, reduced reject rates under 10%, increased product value, easy touch screen operation, and the ability to process large quantities quickly, improving overall efficiency and profitability.
Q: How user-friendly is the touch screen display system during operation?
A: The touch screen interface is designed for ease of use, offering clear visual feedback, customizable settings, and straightforward controls, reducing training time and operator errors while enhancing productivity.
Q: What role does air pressure play in the sorting process?
A: Air pressure (0.6-0.8 MPa) is vital for actuating the ejectors that remove defective or discolored dal. Proper air pressure ensures swift and precise separation, maintaining high throughput and sorting accuracy.
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