Product Description
STEAM RICE COLOR SORTING MACHINE
- "Mark Color Sorter" domestically first initiated CCD duel color sensor technology 5000x2 pixel,realizes discolored area less then 0.02mm, applicable for different beans and nuts sorting solutions.
- Wide channel for material input,configured with high speed digital processing technology system assamblization and sorting is highly perfected.
- Single sorting remove the different color materials
- LED lead to Accurate Separation
- Low Power Consumption
- Multicolor Sorting
Specification
| Camera | Tri-chromatic |
| Brand | Mark |
| Accuracy | 99% |
| Voltage | 230 V |
| Electricity Supply | Single Phase |
| Automation Grade | Automatic |
| Frequency | 50 Hz |
| Model Name/Number | T20 |
| Usage/Application | Commercial |
| Chute Option Available | 12 Chute | 10 Chute | 8 Chute | 7 Chute | 6 Chute | 5 Chute | 4 Chute | 3 Chute | 2 Chute | 1 Chute |
| Chute Distribution (P+S+F) | 7+3+2 or 7+2+2+1 | 6+2+2 or 6+2+1+1 | 5+2+1 or 4+2+1+1) | 4+2+1 or 4+2+(40+21) | 4+1+1 or 4+2+(40+21) | 3+1+1 or 3+1+(40+21) | 2+1+1 or 2+1+(40+21) | 2+1 or 2+(40+21) | 1+1 or 1+(40+21) | - |
| Output (TPH) for Rice/Dal | 7 to 9 | 6 to 8 | 5 to 7 | 4 to 6 | 3.5 to 4.5 | 3 to 5 | 2 to 4 | 1.5 to 2.5 | 1 to 2 | 0.75 to 1.5 |
| No.of.camera (F&R) | 12+12 | 10+10 | 8+8 | 7+7 | 6+6 | 5+5 | 4+4 | 3+3 | 2+2 | 1+1 |
| Air@7.5kg/Cm2 | 230 CFM | 180 CFM | 160 CFM | 140 CFM | 115 CFM | 96 CFM | 72 CFM | 54 CFM | 44 CFM | 28 CFM |
| Compressor Requirement | 50 HP Screw | 40 HP Screw | 35 HP Screw | 35 HP Screw | 30 HP Screw | 25 HP Screw | 20 HP Screw | 15 HP Screw | 10 HP Screw | 10 HP Screw |
| Dimension (LXWXH) feet | 16x4.88x5.97 | 13.83x4.88x5.97 | 10.87x4.88x5.97 | 9.73x4.88x5.97 | 8.59x4.88x5.97 | 7.46x4.88x5.97 | 6.33x4.88x5.97 | 5.19x4.88x5.97 | 4.1x4.88x5.97 | 2.92x4.88x5.97 |
| Cabin Dimension Feet (LXWXH) | 20x10x8 | 18x10x8 | 16x10x8 | 14x10x8 | 13x10x8 | 12x10x8 | 10x10x8 | 9x10x8 | 8x10x8 | 7x10x8 |
Advanced Imaging Technology for Optimal SortingFeaturing a full-color 5400 pixel RGB HD camera and precise LED lighting, this rice color sorter provides superior visual recognition. The intelligent image processing system swiftly identifies impurities and discolorations, enhancing output quality. With customizable single or multi-layer sorting options, it adapts to various processing demands in rice and grain industries.
User-Friendly Operation & Intelligent SoftwareThe 10-inch interactive touch panel makes daily operations intuitive and efficient. Equipped with self-learning software and remote servicing, the machinery adjusts to different sorting requirements and provides diagnostic support. This advanced automation reduces manual intervention and increases productivity in commercial sorting applications.
Reliable Performance & High Capacity OutputDesigned for continuous commercial use, the sorter handles up to 6.0 tons of rice per hour with accuracy rates as high as 99%. Its robust feeding system, powered by external compressed air, ensures consistent grain flow. The sturdy build and spacious design support high-capacity operation, ideal for exporters and bulk processing units.
FAQ's of Steam Rice Color Sorter Machinery:
Q: How does the Steam Rice Color Sorter Machinery achieve such high sorting accuracy?
A: The machinery utilizes a 5400 pixel RGB full-color HD camera and an LED precise spectrum lighting system to detect even minor defects. Its intelligent image recognition software processes each grain in real-time, resulting in a sorting accuracy up to 99% and a reject ratio under 0.1%.
Q: What materials can be processed with this color sorter?
A: While it is designed primarily for steam rice, the color sorter can also be used for a range of other grains, thanks to its customizable sorting layers and self-learning software. This flexibility makes it suitable for various agricultural processing plants.
Q: When is it recommended to use multi-layer sorting instead of single-layer sorting?
A: Multi-layer sorting is beneficial when handling larger volumes or grains with higher impurity levels, ensuring more precise separation. Single-layer sorting is ideal for standard batches with fewer contaminants. The system can be easily adapted based on your production needs.
Q: Where is this machinery typically installed or used?
A: It is broadly used in commercial settings such as rice mills, grain processing factories, and agricultural export units, especially by manufacturers, exporters, and suppliers across India seeking to maximize quality and efficiency.
Q: What is the process for operating the machine and adjusting sorting parameters?
A: Operators use the 10-inch touch panel to quickly set or modify sorting parameters. The self-learning software assists in calibrating the system for different grains or contamination types. The remote service feature allows quick support and diagnostics if needed.
Q: What kind of maintenance and power requirements does the machine have?
A: The machinery requires a 220V/50Hz electrical supply and an external air compressor (7.5kW) with 0.6-0.8Mpa air pressure. Regular cleaning and inspection of the feeding and camera systems ensure optimal performance. The user-friendly interface also notifies when maintenance is needed.
Q: How does using this color sorter benefit commercial rice processing businesses?
A: With its ability to sort up to 6 tons of rice per hour at high accuracy, the machine significantly reduces labor costs, minimizes output losses, and enhances product quality, providing a competitive advantage for exporters and manufacturers.